Chevrolet Trax Owners & Service Manuals

Chevrolet Trax: Roof rear header panel replacement

Chevrolet Trax (2013-2022) Workshop Manual / Accessories & Equipment / Collision Repair / Collision repair - Repair instructions / Roof rear header panel replacement

Removal Procedure

WARNING: Refer to Approved Equipment for Collision Repair Warning .

  1. Disable the SIR system. Refer to SIR Disabling and Enabling .
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  3. Remove all related panels and components.
  4. Repair as much of the damage as possible to factory specifications. Refer to Dimensions - Body (Opel, Encore), Dimensions - Body (Trax).
  5. Remove the sealers and anti-corrosion materials from the repair area. Refer to Anti-Corrosion Treatment and Repair (Base) .
  6. Locate and mark all factory welds.

Fig. 62: Drilling Out Plug Welds
Fig. 62: Drilling Out Plug Welds

  1. Drill all factory welds (1). Note the number and location of welds for installation of the service assembly

Fig. 63: Rear Header Panel
Fig. 63: Rear Header Panel

  1. Remove the damaged rear header panel (1).

Installation Procedure

Fig. 64: Drilling Plug Weld Holes In Service Panel
Fig. 64: Drilling Plug Weld Holes In Service Panel

  1. Drill 8 mm (5/16 in) holes for plug welding along the edges of the service panel (1) as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

Fig. 65: Rear Header Panel
Fig. 65: Rear Header Panel

  1. Position the roof rear header (1) panel on the vehicle.
  2. Verify the fit of the panel.
  3. Clamp the roof rear header panel into position.

Fig. 66: Plug Welding Rear Header Panel
Fig. 66: Plug Welding Rear Header Panel

  1. Plug weld accordingly (1).
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair (Base) .
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
  4.  Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  6. Enable the SIR system. Refer to SIR Disabling and Enabling .

    READ NEXT:

     Rocker inner panel replacement

    Removal Procedure WARNING: Refer to Approved Equipment for Collision Repair Warning . NOTE: The rocker inner panel is made of Ultra High Strength Dual Phase Steel and should be replaced only at facto

     Rocker outer panel sectioning

    Removal Procedure WARNING: Refer to Approved Equipment for Collision Repair Warning . WARNING: Refer to Collision Sectioning Warning . WARNING: Refer to Glass and Sheet Metal Handling Warning . Disa

     Body side frame rocker reinforcement replacement

    Removal Procedure WARNING: Refer to Approved Equipment for Collision Repair Warning WARNING: Refer to Glass and Sheet Metal Handling Warning . NOTE: The body side frame rocker reinforcement is made of

    SEE MORE:

     Description and operation

    WHEEL DRIVE SHAFTS DESCRIPTION AND OPERATION Front wheel drive axles are flexible assemblies. Front wheel drive axles consist of the following components: A front wheel drive shaft tripot joint (inner joint) A front wheel drive shaft constant velocity joint (outer joint) A front wheel drive sha

     Water outlet replacement (LUJ, LUV)

    Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the charge air cooler outlet air hose from the throttle body. Refer to Charge Air Cooler Outlet Air Hose Replacement . Remove the engine coolant air bleed hose from the water outlet. Refer to En

    © 2019-2026 Copyright www.chevtrax.com